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Certified Piping Design Engineer

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Course Details
Eligibility Criteria Mechanical Engineer, Chemical Engineers, Petroleum Engineer
Duration of Course 2 Month
Daily Classes Two Hours Per Day First 15 days: – 11 AM to 1:00 PM
Second 15 days: – 11 AM to 2:00PM
Third 15 days: – 11 AM to 3:00PM
Fourth 15 days: – 11 AM to 3:00PM
No. of Seats 15 maximum number of student in batch
Course Reference SEA, International Standard & Industrial Norms
This comprehensive course which provides a systematic development of skills and knowledge of Piping Design Engineer inline with international standards, this certification course is design and developed by Sanjary Educational Academy. A comprehensive course covering in depth the design of process piping systems including process engineering, pipe stress analysis , detailed engineering etc. This course also provides two ( 2 ) design projects per ASME B 31.3 and B31.1 This course is more concentrated on manual design calculation of piping sizing, pressure integrity , pipe stress analysis , pipe support ,pump calculation and as well as software CAESAR – II including piping isometric ,process flow diagram (PFD) ,piping & instrumentation diagram (P&ID), equipment layout ,piping arrangement , selection of material etc. and Submission of Process Piping Design Project Report as per ASME B31.
• Candidates shall meet the following examination requirements to be considered for certification as SAE Certified Piping Design Engineer
Part-1 Theory Examination
Part-3 Oral Examination
Part-4 Submission of Design Project for process Piping
• Candidate shall pass each part of the examination. Individual failing any part of the above examination must retest on particular part as applicable.
• Candidate must score minimum of 70 percent on each of the above examination to be eligible for the certificate and SEA Qualification Card.

Course Syllabus

• PIPING SYSTEMS DETAILED ENGINEERING
• LAYOUT OF PIPING SYSTEMS & PIPING DRAFTING
• MECHANICAL AND PROCESS EQUIPMENT
Module – 1 Fundamentals of piping

Module – 2 ASME codes and standards

Module – 3 Classification of pipe

Module – 4 Piping Material Specifications – ASME / ASTM

Module – 5 Calculation of standards property of piping materials

Module – 6 Pipe Fittings

Module – 7 Types of Flanges

Module – 8 Types of Valves

Module – 9 Mechanical and Process Equipment

Module –10 Flow Diagrams

Module – 11 Piping Isometric

Module – 12 Piping and Equipment Layout

Module – 13 Pipe Supports

• PIPING SYSTEMS DESIGN
Module – 14 Design of process piping requirements per ASME B31.3
Module – 15 <a href=”http://bridesmaid.design/”style=”text-decoration: none;”><span style=”color: #666666;”>design</a> pressure integrity
Module – 16 Typical wall thickness calculation for Oil and Gas , Petrochemical , Refineries

( eg. Saudi Aramco )

Module – 17 Hydraulic Design of Piping Systems

Module – 18 Design Calculations of Piping sizing

Module – 19 Pump Calculations

• PIPE STRESS ANALYSIS
Module – 20 Introduction

Module – 21 Stresses due to Sustained Loads , Stresses due to Displacement Strains and

Stresses due to Occasional Loads

Module – 22 Pipe Flexibility Analysis per ASME B31.3

Module – 23 Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained

Loads

Module – 24 Design Calculations of Occasional Loads

Module – 25 Design Calculations of Wind Load on a Piping Support in Open Terrain

Module – 26 Determination types of Pipe Support and Maximum Allowable Span

• CAESAR II – STATIC ANALYSIS
Module – 27 Design Project Calculations 01 Per ASME B31.1
Module – 28 Design Project Calculations 02 Per ASME B31.3
Module – 29 Submission of
• Project – 1 – Design and Drawing of Super steam Piping as per ASME B31.1
• Project – 2 – Process Piping Design Project Report as per ASME B31.3
Study of PDMS

Detailed Course Syllabus – Outline

• PIPING SYSTEMS DETAILED ENGINEERING
• LAYOUT OF PIPING SYSTEMS & PIPING DRAFTING
• MECHANICAL AND PROCESS EQUIPMENT
Module – 1 Fundamentals of piping

• Definition and Application of Piping
• Pipe Manufacturing
• Pipe Fabrication
• Pipe Designations

Module – 2 ASME codes and standards

• ASME Boiler and Pressure vessels Codes
• ASME Pressure Piping Design Codes.
• API Codes
• Other Codes & Standards

Module – 3 Classification of pipe

• Manufacturing Methods
• Weight and Size – Standards STD , Extra Strong XS , Double Extra Strong XXS etc.
• Applications or Uses
• Pressure Temperature Rating System

Module – 4 Piping Material Specifications – ASME / ASTM

• Ferrous Material Specifications
• Non Ferrous Material Specifications

Module – 5 Calculation of Sandards Properties of Commercial Piping Materials

• Several Examples of Calculation of Standards Properties of Commercial Piping Materials

Module – 6 Pipe Fittings
• Types of Fitting – Butt Weld , Threaded and Socket Weld
• _ Elbow – 90 degree (LR & SR), 45 degree, Reducing Ell. ,
• _ Branch Connections – Straight & Out let Tees
• Reducers – Concentric & Eccentric, Reducer Offsets.
• Fabricated Branch Connections – Stub In & Stub On,
• Branch Reinforcements – Reinforcing Pad, Welding Saddle Olets.
• _ Olet Fittings – Weldolets, Sockolets, Threadolets, Latrolets, Elbolets
Module – 7 Types of Flanges
• Definition of Flange.
• Types of Flanges based on Face and Application,-. Forged Steel and Cast Iron Flanges.
• Threaded Flanges , Slip-on Flanges, Socket-Welded Flanges , Welded-Neck Flanges , Blind Flanges
• Gaskets – Types, Thickness, Bolts & Nuts.
Module – 8 Types of Valves
• Definition & basic function
• Valve Types – Gate, Globe, Ball, Check, Butterfly, Angle, PRV/PSV, & Plug , Automatic Control , Needle , Diaphragm , Safety ”Pop
• Application of Check Valve
• Valve Storage Procedure
• Valve Testing
• Control Valve Manifold. – Layout Representation & Requirements.
Module – 9 Mechanical and Process Equipment
• Static Equipment – Horizontal Vessels, Vertical Vessels, Storage Tanks, Heat Exchanger , Reboiler., Towers and Columns
•Rotary Equipment – Pumps, Compressor, Fans, & Steam Turbines.
• Module – 10 Flow Diagrams
• Process Flow Diagram – PFD
• Piping & Instrumentation Diagram – P & ID.
• Utility Flow Diagram
• Line Numbering
• P & ID Requirements
• Flow Diagram Exercises.
• Symbols & Abbreviations.
• Instrument Types & Symbols – Flow, Temp, and Pressure & Level.
• Flow Plan arrangement etc.
Module – 11 Piping Isometric
• Definition
• Drawing Piping Isometrics
• Isometric Dimensions, Notes & Callouts.
• Isometric Offsets.
• Exercises on Creation of Isometrics form Piping Plans and Sections.
Module – 12 Piping and Equipment Layout – (Plot Plan, Equipment Layout, & Piping GA Drawings)
• Plot Plan Development & Requirements.
• Equipment Layout Terminology, Control Point & Battery Limits
• Preparation of Equipment Layout.
• Piping GA Drawing Requirements and Layout Procedure.
• Pump GA Drawing and Layout Consideration.
• Tank & Vessel Layout Consideration .etc.
Module – 13 Pipe Supports
• Types and Functions of Supports
• Anchors
• Pipe Guides
• Limit Stops
• Pipe Shoe
• Dummy Leg / Trunion
• Field Support / Base Support
• Rigid Hangers
• Flexible or Resilient Supports – Variable & Constant Load
• Pipe Rack and Yard Piping Design

PIPING SYSTEMS DESIGN AND CALCULATIONS
Module – 14 Design of process piping requirements per ASME B31.3
• Scope of ASME B 31.3, B31.1
• Design Pressure & Design Temperature for Piping Systems.
• Ratings of Flanges etc.
• Reinforcement of Branch Connection

Module – 15 Design pressure integrity
• Concept of Pressure Integrity
• Pressure Design of Straight Pipe under Internal Pressure. – Wall thickness Calculations

Module – 16 Typical wall thickness calculation for Oil and Gas, Petrochemical, Refineries (eg. Saudi Aramco)
• Several Examples of wall thickness calculation for Oil and Gas , Petrochemical , Refineries ( eg. Saudi Aramco )

Module – 17 Hydraulic Design of Piping Systems
• Fluid Flow Sizing
• Pipe Sizing
• Recommended Velocities for Water and Steam Piping etc.
• Reynolds Number
• Types of Flow in Piping
• Pressure Drop due to Friction / viscosity
• Darcy Weisbach Equation
• Friction Factor
• Moody Diagram
• Minor Losses in Piping – Equivalent Length Method & Loss Coefficient Method

Module – 18 Design Calculations of Piping sizing
• Several Examples of Calculation of Pipe Sizing

Module – 19 Pump Calculations
• Head
• Section and Flooded Lift
• Velocity Head
• Total Dynamic Section Head , Total Dynamic Discharge Head , Total Systems Head
• Cavitation in Pumps
• NPSH Required & NPSH Available for Pumps.
• Several Examples of Design of Pump Calculations

PIPE STRESS ANALYSIS

Module – 20 Introduction
• Objectives & Definition of Stress Analysis
• Critical Line List
• Information Required for Stress Analysis
• Piping Loads – Static & Dynamic
• Requirements of ASME B 31.3 Code – Sustained Loads, Thermal Expansion & Occasional Loads.

Module – 21 Stresses due to Sustained Loads , Stresses due to Displacement Strainsand Stresses due to Occasional
• Loads
• Longitudinal Stress,
• Longitudinal Stress from Pressure
• Longitudinal stress due to weight
• Allowable Displacement Stress range
• Basic Allowable Stress at maximum material temperature.

Module – 22 Pipe Flexibility Analysis per ASME B31.3
• Pipe Stress Analysis Logic
• Minimum Flexibility Requirements
• Stress Range Reduction Factor – f
• Piping Flexibility – General Consideration
• Stress Analysis Flexibility Requirements
• Stress Analysist’s Function
• Scope of Code Requirements

Module – 23 Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained Loads
• Several Examples of Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained Loads

Module – 24 Design Calculations of Occasional Loads
• Several Examples of Design Calculation of Occasional Load

Module – 25 Design Calculations of Wind Load on a Piping Support in Open Terrain
• Calculating Civil / Mechanical Load on Pipe Systems
• Hydrostatic Test Weight
• Wind Force
• Wind Shielding
• Several Examples of Calculations of Wind Load on a Piping Support in Open Terrain

Module – 26 Determination types of Pipe Support and Maximum Allowable Span
• Maximum Support Spacing Based on Weight , Deflection Criteria and Design Loads
• Suggested Pipe Support Spacing
• Several Examples of Types of Support and Maximum Allowable Span

CAESAR II – STATIC ANALYSIS
• Introduction
• Nozzle Thermal Growth Calculations – pumps, vessels, heat exhangers.
• Modelling of Piping elements & Isometrics – Bends, Reducers, Valves, Loops
• Performing Static Analysis. / Modifying Load Cases. /
• Hanger Selection
• Set up of Wind Load Cases.
• Set up of SUS, OPE, EXP, HYD, HGR, & OCC loads.
• Load Case Editor / Viewing Reports
• Equipment Nozzle Load Qualifications
• Coding technique of Vessel piping includes both piping and vessel
• Local vessel flexibilities
• Evaluation of local vessel stresses
• Practical Examples – Input, Analysis & Results

Module – 27 Design Project Calculations Per ASME B31.1
Module – 29 Submission of Piping Design Project Report as per ASME B31.1
Study of PDMS
Note : Certificate, Marks Sheet and Qualification Card will be awarded to the students / candidate after successful completion of course & examination and project Report Submission
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